Renogy-Powered DIY Rig Debuts at Overland Expo PNW

Travis Caplette, the DIY overland upfitter, intrepid adventurer and dedicated family man, is ready to showcase his one-of-a-kind, Renogy-powered adventure rig from June 27-29 at the Overland Expo Pacific Northwest (PNW) in Redmond, Ore., according to a release from Renogy.

Along with his wife Karyn, son Malcolm, and their adventurous dog Tuk (the inspiration behind “Tuk and Roll Overland”), Caplette will be highlighting his hands-on journey in building a robust off-grid power system using Renogy products, an upgrade that has not only transformed his truck but has elevated his overlanding adventures.

Crafting a Family Adventure with Power and Precision

What began as a practical solution for family travel has now blossomed into a passion project for Caplette, the release continued. After purchasing a partially built expedition truck outfitted with Renogy batteries, he set out to refine and enhance the vehicle to meet the demands of off-grid exploration. With a keen eye for detail and a love for adventure, the Caplette family has ventured through Baja, the western U.S., and British Columbia, chronicling their travels and ongoing upgrades.

Caplette worked closely with Renogy’s team to create a fully integrated power solution. What was once a hodgepodge of mismatched brands and systems is now a cohesive, high-performing Renogy-powered platform that meets the rigors of overlanding with unmatched reliability.

Why Renogy?

Caplette chose Renogy not just for its quality, the release stated, but for its affordability and ease of use in DIY setups. While top-tier brands like Victron and Mastervolt are often favored in the luxury overland market, Renogy is said to offer a “sweet spot of performance, value, and DIY-friendliness” for serious adventurers. What truly sold Caplette, though, was the seamless integration with Renogy’s Vision platform and mobile app, giving him complete control of his system from his truck’s Android head unit or his smartphone at camp.

Upgraded Rig for Ultimate Off-Grid Performance

The upgraded system now features an impressive 800 amp-hours of Renogy’s new smart 200Ah Lithium Batteries, a 3,000W split-phase inverter/charger, dual charge controllers, and a comprehensive suite of Renogy monitoring and control devices. With 1,000 watts of solar panels mounted on the roof, the Caplettes are fully equipped to explore off the beaten path with ample power to spare. Travis also integrated a smart heater matrix that uses excess solar energy to heat water, ensuring that every watt is put to good use.

As the Overland Expo approaches, Caplette is putting the finishing touches on his build and taking the truck on a series of shakedown runs to ensure it’s ready for the ultimate test. Expo visitors will find the truck in the DIY Showcase, where Caplette will be on hand to share his build journey and field questions from fellow enthusiasts. In the meantime, follow the progress and other adventures on Instagram: @tnr_overland.

“We’ve integrated everything to make sure it’s as seamless as possible,” Caplette shared. “It’s been a massive project to rebuild and rewire it all, but we’re in the final days of getting it ready for the shakedown. We’re hoping to make sure everything’s dialed in before I head down to Redmond.”

Renogy Products in Travis Caplette’s Overland Rig:

  • Four Renogy Smart 200Ah Lithium Batteries (800Ah total)
    • https://www.renogy.com/12v-200ah-pro-smart-lithium-iron-phosphate-battery-w-bluetooth-self-heating-function/
  • 3,000W Split-Phase High Frequency Inverter/Charger
    • https://www.renogy.com/rego-3000w-12v-pure-sine-wave-hf-inverter-charger-split-phase-design/
  • Renogy DCC50S 12V 50A DC-DC On-Board Battery Charger with MPPT with Renogy ONE Core
    • https://www.renogy.com/dcc50s-12v-50a-dc-dc-on-board-battery-charger-with-mppt-with-renogy-one-core/
  • Renogy Rego 60A MPPT Solar Charge Controller
    • https://www.renogy.com/rego-12v-60a-mppt-solar-charge-controller/
  • Renogy Multiple Bifacial 590-Watt N-Type Monocrystalline Solar Panel
    • https://www.renogy.com/renogy-bifacial-590-watt-n-type-monocrystalline-solar-panel/

Ready to learn more? For further details on these products, visit Renogy.com/applications/4×4-solution.

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